Manufacturing
Inside our hygiene manufacturing facility
Automatic converting lines, controlled raw material handling, in-house quality testing and container-ready warehousing under one roof in Bhiwandi, Maharashtra.
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Quality Assurance
Capabilities
Manufacturing capability across the full process
Automatic Machines
High-speed servo-driven converting machines with automated splicing and reject systems.
Raw Material
Imported SAP, fluff pulp, spunbond non-wovens and breathable films, inspected on arrival.
Quality Testing
Absorbency, rewet, tensile and leakage testing on every production batch.
Packaging
Automatic bagging, shrink wrapping and carton sealing with brand-specific artwork.
Warehousing
Palletised storage engineered for fast container loading and buffer stock.
Innovation
Continuous trials on thinner cores, softer surfaces and sustainable material blends.
Production Lines
Multi-shift capacity built for container volumes
Dedicated lines for taped diapers, pant style diapers, adult care and underpads let us run parallel programmes without disturbing delivery schedules.
Process Timeline
Six controlled stages, every single order
Raw Material
Inbound inspection and controlled storage of SAP, pulp, non-woven and films.
Production
Converting on dedicated high-speed lines with in-line sensors and rejection.
Quality Check
Batch sampling for absorbency, rewet, leakage and dimensional accuracy.
Packaging
Automatic bagging, carton packing and export-grade sealing.
Dispatch
Palletised warehousing, loading plans and domestic transport.
Export
Container stuffing, documentation and worldwide shipping.
Virtual Cleanroom Plant & Converting Line Tour
Explore our state-of-the-art hygiene converting infrastructure in Bhiwandi, Maharashtra. See how high-speed European engineering ensures zero defects on every export container.
Raw Material Quarantine & In-House Testing
Virgin Nordic/USA Fluff Pulp, Sumitomo Japan SAP & Non-Wovens
Every raw material lot entering our Bhiwandi logistics hub undergoes strict laboratory quarantine. SAP absorption ratios, non-woven tensile tear strength, and hot-melt glue viscosity are tested to international pharmacopeia standards before release to converting lines.
Raw Material Quarantine & In-House Testing
Quality Assurance & Research
Testing is part of production, not an afterthought
Our in-house laboratory checks every batch before it reaches packaging, and our R&D team runs continuous trials on new material combinations.
- Raw material verification against approved specifications
- In-process line monitoring with documented checkpoints
- Batch-wise absorbency, rewet and leakage testing
- Pre-shipment inspection and third-party audit support
Warehousing that keeps containers moving
Palletised storage, planned loading and direct road access to Nhava Sheva keep export lead times short and predictable.
Contract Manufacturing
Book production capacity for your brand
Share your specification and monthly volume — we will confirm capacity, lead time and pricing.