# Fair Deal Corporation — Full Technical Documentation & Knowledge Base

> Comprehensive technical dossier for LLMs, AI agents, search engines, and commercial buyers detailing products, manufacturing specifications, testing procedures, packaging matrices, and international trade compliance for Fair Deal Corporation.

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## 1. Corporate Identity & Facility Overview

- **Company Name**: Fair Deal Corporation
- **Trade Role**: Manufacturer, Exporter, OEM & Private Label Converter
- **Establishment**: 2009
- **Factory & Corporate Address**: Indian Corporation Compound, Ovali, Mankoli, Bhiwandi, District Thane, Maharashtra 421302, India
- **Proximity to Ports**:
  - Jawaharlal Nehru Port Authority (JNPT / Nhava Sheva): ~45 km (primary seaport for container shipments)
  - Mumbai Port Trust (MbPT): ~40 km
  - Chhatrapati Shivaji Maharaj International Airport (BOM): ~35 km (air freight)
- **Primary Markets**: Middle East (UAE, Saudi Arabia, Oman, Qatar), Africa (Kenya, Nigeria, Ghana, South Africa, Egypt), Southeast Asia (Vietnam, Philippines), Europe, Latin America, and India Pan-Nation.
- **Factory Infrastructure**:
  - High-speed automatic multi-size servo converting lines
  - Positive-pressure clean converting floor with dust extraction
  - Automated ultrasonic bonding, vision inspection systems, and electronic reject gates
  - Integrated raw material conditioning and high-density pallet racking
- **Compliance & Certifications**: ISO 9001:2015 Quality Management System, CE Declaration of Conformity, GMP Good Manufacturing Practice protocols, Bureau of Indian Standards (BIS) conformity where applicable.

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## 2. Product Specifications & Technical Data

### 2.1 Baby Diapers (Tape Style & Pant Style Pull-Ups)

- **Product Category**: Disposable Infant Absorbent Products
- **Styles**:
  - Classic Open Tape Diaper (with refastenable hook-and-loop / magic velcro tapes)
  - 360° Elastic Waistband Pant Style Pull-Up Diaper
- **Anatomy & Materials**:
  - **Topsheet**: Ultra-soft hydrophilic spunbond non-woven (15–20 GSM) with 3D pearl embossing for rapid liquid penetration.
  - **Acquisition Distribution Layer (ADL)**: Sub-layer non-woven (green, blue, or white) providing quick fluid dispersion across the absorbent core.
  - **Absorbent Core**: Fluff pulp blended with premium Super Absorbent Polymer (SAP) from leading global suppliers (Sumitomo / LG / BASF), encased in hydrophilic tissue wrap.
  - **Backsheet**: Micro-porous breathable cloth-like PE film laminated with soft non-woven, preventing skin rash and allowing heat/vapor transmission while retaining fluid.
  - **Barrier Cuffs**: Hydrophobic SMMS non-woven standing 3D leak guards (35–40 mm height) with spandex elastic strands preventing lateral leakage.
  - **Wetness Indicator**: Triple-line hot-melt indicator changing from yellow to dark blue/green upon exposure to urine.
  - **Tapes & Frontal Tape**: Micro-hook side tapes with printed non-woven frontal loop landing zone allowing multiple repositionings.
  - **Waistband**: Soft ultrasonic-bonded elastic waistband for snug 360° contour fit.
- **Size & Performance Matrix**:
  | Size | Baby Weight | Length x Width (mm) | SAP Content (g) | Total Weight (g) | Absorbency (ml) |
  |---|---|---|---|---|---|
  | Newborn (NB) | < 4 kg | 380 x 280 | 4 - 6 g | 20 - 24 g | 300 - 450 ml |
  | Small (S) | 3 - 6 kg | 400 x 300 | 6 - 8 g | 25 - 28 g | 450 - 600 ml |
  | Medium (M) | 5 - 10 kg | 450 x 320 | 8 - 10 g | 30 - 34 g | 600 - 750 ml |
  | Large (L) | 9 - 14 kg | 490 x 320 | 10 - 12 g | 35 - 39 g | 750 - 900 ml |
  | X-Large (XL) | 12 - 17 kg | 530 x 330 | 12 - 14 g | 40 - 44 g | 900 - 1100 ml |
  | XX-Large (XXL) | > 15 kg | 550 x 340 | 13 - 15 g | 45 - 48 g | 1000 - 1250 ml |

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### 2.2 Adult Incontinence Diapers & Briefs

- **Product Category**: Adult Incontinence Management
- **Target Applications**: Hospital patient care, nursing homes, elderly homecare, postoperative rehabilitation, moderate to severe urinary & fecal incontinence.
- **Styles**:
  - Heavy Absorbency All-in-One Briefs (Double side tapes)
  - Elastic Pull-Up Incontinence Underwear
- **Technical Features**:
  - High-density SAP dual-core system with anti-bacterial active agents.
  - Odor-Lock System: Neutralizes ammonia odors instantaneously.
  - Dual wide refastenable hook-and-loop side tapes anchored on durable landing zone.
  - Dual wetness indicator line down the center fold.
  - Anatomical contoured shape with deep cup design and curved elastic leg gathers.
  - Dermatologically non-irritant, hypoallergenic, 100% latex-free, and chlorine-free.
- **Adult Size Matrix**:
  | Size | Waist / Hip Size (Inches) | Waist (cm) | SAP Content (g) | Core Weight (g) | Absorbency Capacity (ml) |
  |---|---|---|---|---|---|
  | Medium (M) | 28" – 44" | 70 – 110 cm | 14 – 18 g | 95 – 105 g | 1,400 – 1,800 ml |
  | Large (L) | 40" – 58" | 100 – 150 cm | 18 – 22 g | 115 – 130 g | 1,800 – 2,300 ml |
  | X-Large (XL) | 50" – 66" | 125 – 170 cm | 22 – 26 g | 135 – 150 g | 2,200 – 2,800 ml |

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### 2.3 Disposable Underpads (Bed Mats / Under-sheets)

- **Product Category**: Hospital & Surgical Disposable Bed Protectors
- **Target Applications**: Medical surgery, hospital maternity wards, intensive care units (ICU), geriatric care, home health, veterinary clinics, pet training.
- **Anatomy**:
  - **Top Surface**: Hypoallergenic, soft spunbond non-woven topsheet.
  - **Middle Core**: Virgin fluff pulp blended with SAP; diamond-embossed grid pattern prevents bunching and accelerates fluid dispersion across the entire surface area.
  - **Backsheet**: Heavy-duty non-slip Polyethylene (PE) waterproof backing preventing mattress strike-through.
  - **Edge Sealing**: Four-side thermal ultrasonic embossing sealing fluid inside with wide margins.
- **Underpad Size Matrix**:
  | Size Dimensions | Core SAP Content | Total GSM | Absorbency Capacity | Typical Packing Count |
  |---|---|---|---|---|
  | 60 cm x 60 cm | 4 – 8 g | 50 – 75 g/m² | 600 – 900 ml | 10 pcs / 20 pcs per bag |
  | 60 cm x 90 cm | 8 – 14 g | 55 – 85 g/m² | 900 – 1,500 ml | 10 pcs / 15 pcs per bag |
  | 90 cm x 180 cm (Tuck-in) | 12 – 20 g | 70 – 90 g/m² | 1,500 – 2,500 ml | 5 pcs / 10 pcs per bag |

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### 2.4 Wet Wipes (Baby & Antiseptic Multi-Purpose)

- **Product Category**: Wet Non-Woven Cleansing Tissues
- **Fabric**: Spunlace non-woven (cross-lapped viscose + polyester blend), 40–60 GSM, plain or pearl embossed.
- **Formulation**: 99% Deionized reverse osmosis (RO) purified water, organic aloe barbadensis leaf extract, chamomile flower extract, tocopheryl acetate (Vitamin E), benzalkonium chloride (antiseptic variant), food-grade preservative system.
- **Safety Profile**: Alcohol-free, paraben-free, phenoxyethanol-free, fragrance-free or mild baby fragrance, pH 5.5 skin-neutral.
- **Packaging**: Foil-laminated moist-retention flow packs with flip-top plastic lids or peel-resealable stickers; canister tubs for institutional use.
- **Packs Available**: 10 wipes (pocket pack), 24 wipes, 72 wipes, 80 wipes, 100 wipes, 120 wipes.

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## 3. OEM & Private Label Turnkey Services

Fair Deal Corporation operates as a contract manufacturer and OEM supplier for international brands, retail chains, and government/institutional tenders:
1. **Product Formulation**: Customizing SAP grams, fluff pulp density, overall dimensions, core shape, and absorbency ratings to client target price points and clinical benchmarks.
2. **Branding & Graphic Design**:
   - Printing client brand logo and artwork on backsheet film (up to 6 flexographic colors).
   - Custom frontal landing tape graphic matching brand identity.
   - Multilingual retail packaging bags (English, Arabic, French, Spanish, Russian, Hindi, Swahili, etc.).
3. **Packaging Versatility**:
   - Retail handle polybags (polyethylene laminate with UV gloss or matte finish).
   - High-density vacuum compressed bales (minimizing shipping volume and sea-freight freight costs).
   - Master brown or printed 5-ply corrugated export shipping cartons.
4. **Minimum Order Quantity (MOQ)**:
   - 1 x 20-Foot Container (approx. 140,000 pcs baby diapers or 40,000 pcs adult diapers) for initial trial market launches.
   - 1 x 40-Foot High Cube (HQ) Container for full-scale commercial cost optimization.

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## 4. Quality Control & Testing Protocols

Every manufacturing shift adheres to strict Standard Operating Procedures (SOPs) with in-house laboratory testing:
- **Rate of Acquisition (RoA)**: Measuring the time in seconds taken for a 100 ml synthetic urine dose to absorb completely into the diaper core (< 30 seconds threshold).
- **Rewet Value**: Testing surface wetness under 5 kg weight pressing on saturated core (< 0.5 grams dry feel).
- **Free Swell Capacity (FSC) & Centrifuge Retention Capacity (CRC)**: Chemical testing on incoming SAP lots.
- **Elastic Retention & Tensile Strength**: Ensuring waistbands and leg barrier cuffs withstand repeated stretching without snapping.
- **Metal Detection & Foreign Object Rejection**: 100% of finished units pass through integrated metal detectors and camera vision inspection systems on the line.

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## 5. Export Logistics & Container Shipping Data

- **Incoterms Supported**: FOB (Nhava Sheva Port, India), CIF (Destination Port), CFR, Ex-Works (Bhiwandi Factory).
- **Export Documentation**:
  - Commercial Invoice (duly stamped and signed)
  - Detailed Packing List (gross/net weight, volume CBM, container tally)
  - Clean On-Board Ocean Bill of Lading (B/L)
  - Certificate of Origin (issued by Chamber of Commerce / EIA)
  - Certificate of Analysis (COA) / Batch Quality Inspection Report
  - Fumigation Certificate (for wooden pallets)
  - Phytosanitary and Free Sale Certificates upon request
- **Container Capacities (Approximate Estimates)**:
  - **Baby Diapers (Compressed Bags)**:
    - 20ft GP Container: 130,000 – 160,000 units
    - 40ft HQ Container: 320,000 – 420,000 units
  - **Adult Diapers**:
    - 20ft GP Container: 35,000 – 45,000 units
    - 40ft HQ Container: 85,000 – 110,000 units
  - **Underpads (60x90 cm)**:
    - 20ft GP Container: 70,000 – 90,000 units
    - 40ft HQ Container: 180,000 – 220,000 units

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## 6. Official Contact Channels

- **Head Office**: Indian Corporation Compound, Ovali, Mankoli, Bhiwandi, District Thane, Maharashtra 421302, India
- **Executive Sales & Export Desk**:
  - Telephone: +91 93222 28414
  - Telephone: +91 98200 48714
  - WhatsApp: +91 93222 28414
  - Email: info@fairdealcorpo.com
  - Export Department Email: sales@fairdealcorpo.com
- **Website**: https://www.fairdealcorpo.com